AZTRA AI
Industry>Manufacturing

Your best operator can hear a problem before your systems can see it. It's impressive, but it's not a maintenance strategy.

See what AZTRA could do in your plant.

Manufacturing operations background for Dovient walkthrough

AZTRA brings decision intelligence to plant operations through Dovient, an operational intelligence platform built for manufacturing.

AZTRA's expertise is in deploying Dovient across complex environments: connecting it to your ERPs, CMMS, MES, procurement systems, shop floor tools, and the legacy equipment that was never designed to talk to anything. The operational knowledge that currently lives outside your digital systems: Dovient captures it and makes it available to every shift and every operator, across plants.

AZTRA also delivers procurement and order-control engagements for manufacturers independently, working with the same systems but solving different problems.

OUTCOMES

What Dovient delivers

$350K

annualized savings from failure avoidance

By unifying scattered operational data so maintenance sees problems before they become shutdowns, without replacing your ERP.

45%

reduction in mean time to repair

Predictive maintenance and planned interventions replace reactive, emergency-driven workflows.

28-day

go-live after stalled programs

Sitting on top of CMMS, ERP, MES, and legacy equipment, rather than replacing what already works.

How Dovient Works

Dovient connects the data you already have to the decisions your team is making half-blind.

  1. 1

    Connect

    Dovient plugs into what runs your plant today: ERPs, CMMS, MES, procurement systems, shop floor tools. And the equipment most vendors skip over in their demos: CNC machines, hydraulic presses, robotic welders, anything with a sensor or a log, regardless of age.

    Dovient connects bidirectionally, reading from these systems and writing back to them, leveraging your existing investments without a six-month integration project to get there.

    Before

    Disconnected systems and machine logs.

    After

    Connected, bidirectional operating stack.

  2. 2

    Correlate & Enrich

    Most operational platforms stop at system data. Dovient goes further. It captures the SOPs your team actually follows (not the ones gathering dust in a binder), the troubleshooting sequences that live in your senior techs' heads, and the operational patterns that emerge when you connect maintenance history, procurement data, and production schedules in one place. The knowledge your best operator carries becomes available to every shift.

    Before

    Undocumented knowledge.

    After

    Captured and available operational patterns.

  3. 3

    Decision Intelligence for Manufacturing

    Dovient surfaces what your operations team would otherwise miss: the failure pattern forming across three machines, the MRO part that should have been ordered last week, the maintenance window that conflicts with a production commitment. Every alert carries a confidence level so your team knows how much weight to give it.

    Predictive failure pattern detected: Pressure drop correlated with MRO shortage.

    Before

    Reactive firefighting.

    After

    Proactive alerts with confidence levels.

Business Case

The cost of operating without foresight

$92 billion

The annual cost of human-error-related downtime in US manufacturing. The label is misleading: these errors are systemic.

Dirac/Siemens, 2025

70%

The share of manufacturers who cite poor systems integration as a primary obstacle to performance. The data exists. But it is locked inside systems that were never designed to share it.

Deloitte, 2022

30-80%

The price premium on emergency and rush MRO orders. Every unplanned failure becomes an urgent procurement event at two to three times the cost of a planned one.

Industry benchmarks, 2026

For a mid-size manufacturer, even a modest reduction in unplanned downtime and rush orders is worth millions annually. Most plants already have the systems. What they lack is the connection between them, and a way to capture the knowledge that only comes from years on the floor.

Your maintenance lead sees a developing issue. Dovient shows the likely impact, the recommended action, and what happens if they wait.

The team decides what to do. Dovient makes sure they have what they need to make the best decisions.

Proof

What Dovient delivers in practice.

01: Data Chaos

Spreadsheet Overload

$350K in annualized savings from failure avoidance. 45% reduction in mean time to repair.

A large steel tube and pipe manufacturer running maintenance data across shared Excel spreadsheets and paper logbooks. Reactive decisions based on who last worked on a machine. Zero proactive insight. Dovient digitized core data in three weeks and delivered predictive insights within four months.

Read the full case study →

02: Execution Gap

Stalled Transformation

Live in 28 days after two years of stalled progress. $190K value unlocked.

A mid-sized steel manufacturer with 50+ maintenance and operations staff. Two years of evaluating vendors, forming steering committees, and achieving nothing. Dovient went live in under a month. Technician idle time dropped 33%.

Read the full case study →

03: System Silos

Legacy Integration

40% reduction in integration overhead. 18% boost in operational availability.

A global heavy machinery manufacturer where modern systems could not talk to legacy machines. CNC, hydraulic presses, robotic welders, all generating data that was either undocumented or manually logged. Dovient bridged the gap without requiring expensive retrofits.

Read the full case study →

Built by people who understand what runs your plant.

AZTRA's team brings decades of experience inside the ERP, MES, and CMMS environments that manufacturers depend on. They have seen the spreadsheets, the paper logs, and the workarounds that keep production moving when the systems fall short.

Meet the team

See what AZTRA could do for your plant.